Steel Division

Pattern :

• Well equipped pattern storing and repairing yard.
• 3D Modeling software for theoretical weight calculation.
• Types of pattern :
• Thermocol
• Wooden
• Aluminium

Pattern Shop

Match plate mounted Wooden Pattern

Thermocol Pattern

Moulding :

• Match plate mounted patterns.
• Max. mould box size : 4500mm X 1100mm X 450mm and 2600mm dia  X 450mm.
• 2nos of Continuous sand mixer using alfa set binders.
• capacity : 20 MT/hr & 10 MT/hr

Moulding Shop

Moulding Shop

Pouring for steel casting

Melting :

• 2nos of Induction furnace
• Capacity : 3MT, 2.5MT and 1.5MT(Dual crucible).
• Laddle capacity : 3MT, 4MT and 10MT with bottom pouring.
• Casting Capacity : 5MT Single Piece.

Melting Shop

Melting Shop

Heat Treatment :

• 5 numbers of heat treatment furnaces for Conventional Heat treatment.
• 4nos of Hanger type shot blasting m/cs

Heat Treatment Shop

Heat Treatment Furnace

Hanger type shot blasting Machine

Through Hardening and Surface hardening :

• 3 numbers of gas carburising furnaces (capacity 760mm dia and 350kg & 1200mm dia and 3MT) for through as well as case hardening of Alloy steel castings.

Oil quenching and tempering of alloy steel castings

Sealed quench furnace – 3 Nos.

Fettling :

• Well equipped fettling shop with heavy duty swing frame grinders, Pneumatic chippers, Sanders and so on.

Quality Control :

• Spetrometer for chemical analysis
• Metallurgical microscope
• Vicker’s hardness testing machine
• Digital as well as poldy hardness testers
• Impact testing m/c and Universal tensile testing m/c.
• NDT facilities like DP, MPI, UT & RT

Metallurgical Laboratory	Metallurgical Laboratory	Metallurgical Laboratory
Metallurgical Laboratory	Metallurgical Laboratory	Metallurgical Laboratory
Metallurgical Laboratory	LPT testing of Mn.steel Gear Wheel	MPI on Running Wheel
UT on C.S.Boss	Straightening of Bucket Tooth	Marking on Chain Sprocket

Machining :

• Very well equipped machine shop with almost all types of machines.
• Also we are supported by our Engg. Division with over 200 CNC / NC machines.

CNC VTL	CNC VTL	CNC Lathes
Lathe

Moulding :

• Centrifugal die casting, gravity die casting and conventional sand moulding for non ferrous castings.

Centrifugal Die Casting M/c (2 m Dia)	Pouring of Non-ferrous casting	Table type Shot blasting M/c
Degassing of Aluminium

Melting :

• 3nos of induction furnaces of 300kg, 150kg and 100kg capacity
• 2nos of gas fired furnaces of 300kg and 200kg capacity.
• Single piece capacity : 150kg/pc for aluminium casting and 500kg/pc for copper base casting.

Gas fired furnace

Induction furnace

Tapping for non-ferrous casting

Machining :

• Very well equipped machine shop with almost all types of machines.
• Also we are supported by our Engg. Division with over 200 CNC machines.

CNC VTL	CNC Hobbing (Worm Wheel)	CNC Lathes
CNC VTL	CNC Hobbing	Lathe