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Facilities - Foundry   Back to Facilities

Steel Division

Pattern :

  • Well equipped pattern storing and repairing yard.
  • 3D Modeling software for theoretical weight calculation.
  • Types of pattern :
    • Thermocol
    • Wooden
    • Aluminium

Corporate Office

Pattern Shop

Workshop 1

Match plate mounted Wooden Pattern
Production Plant

Thermocol Pattern


Moulding :

  • Match plate mounted patterns.
  • Max. mould box size : 4500mm X 1100mm X 450mm and 2600mm dia  X 450mm.
  • 2nos of Continuous sand mixer using alfa set binders.
    • capacity : 20 MT/hr & 10 MT/hr
Production Plant

Moulding Shop
Corporate Office

Moulding Shop
Workshop 1

Pouring for steel casting

Melting :

  • 2nos of Induction furnace
    • Capacity : 3MT, 2.5MT and 1.5MT(Dual crucible).
    • Laddle capacity : 3MT, 4MT and 10MT with bottom pouring.
    • Casting Capacity : 5MT Single Piece.
Production Plant

Melting Shop
Corporate Office

Melting Shop

 

 

 


Heat Treatment :

  • 5 numbers of heat treatment furnaces for Conventional Heat treatment.
  • 4nos of Hanger type shot blasting m/cs
Heat Treatment Shop

Heat Treatment Shop
Heat Treatment Furnace

Heat Treatment Furnace
Hanger type shot blasting machine

Hanger type shot blasting Machine

Through Hardening and Surface hardening :

  • 3 numbers of gas carburising furnaces (capacity 760mm dia and 350kg & 1200mm dia and 3MT) for through as well as case hardening of Alloy steel castings.
Production Plant

Oil quenching and tempering
of alloy steel castings
Corporate Office

Sealed quench
furnace – 3 Nos.
 

Fettling :

  • Well equipped fettling shop with heavy duty swing frame grinders, Pneumatic chippers, Sanders and so on.

Quality Control :

  • Spetrometer for chemical analysis
  • Metallurgical microscope
  • Vicker’s hardness testing machine
  • Digital as well as poldy hardness testers
  • Impact testing m/c and Universal tensile testing m/c.
  • NDT facilities like DP, MPI, UT & RT
Workshop 1

Metallurgical Laboratory
Production Plant

Metallurgical Laboratory
Corporate Office

Metallurgical Laboratory
Workshop 1

Metallurgical Laboratory

Production Plant


Metallurgical Laboratory

Corporate Office

Metallurgical Laboratory
Workshop 1

Metallurgical Laboratory
LPT testing of Mn.steel Gear Wheel

LPT testing of Mn.steel Gear Wheel

MPI on Running Wheel


MPI on Running Wheel

Production Plant

UT on C.S.Boss
Straightening of Bucket Tooth

Straightening of Bucket Tooth
Marking on Chain Sprocket

Marking on Chain Sprocket

Machining :

  • Very well equipped machine shop with almost all types of machines.
  • Also we are supported by our Engg. Division with over 200 CNC / NC machines.
Corporate Office

CNC VTL
Workshop 1

CNC VTL
Corporate Office

CNC Lathes
Production Plant

Lathe
 

 
Non – Ferrous Division

Moulding :

  • Centrifugal die casting, gravity die casting and conventional sand moulding for non ferrous castings.
Centrifugal Die Casting M/c (2 m Dia)

Centrifugal Die Casting M/c
(2 m Dia)
Workshop 1

Pouring of Non-ferrous casting
Production Plant

Table type Shot blasting M/c
Degassing of Aluminium

Degassing of Aluminium
   

Melting :

  • 3nos of induction furnaces of 300kg, 150kg and 100kg capacity
  • 2nos of gas fired furnaces of 300kg and 200kg capacity.
  • Single piece capacity : 150kg/pc for aluminium casting and 500kg/pc for copper base casting.
Production Plant

Gas fired furnace
Corporate Office

Induction furnace
Corporate Office

Tapping for non-ferrous casting

Machining :

  • Very well equipped machine shop with almost all types of machines.
  • Also we are supported by our Engg. Division with over 200 CNC machines.
Corporate Office

CNC VTL
Workshop 1

CNC Hobbing (Worm Wheel)
Corporate Office

CNC Lathes
Workshop 1

CNC VTL
Production Plant

CNC Hobbing
Production Plant

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